We are dealing in the following kinds of cold bonding solutions for all range of belts:Repairing Conveyor SystemsRipped and Torn Areas
- Rebuild torn belt edges without removing the belt.
- Repair rips along the belt's length, even where extensive damage has been done.
- Large or small repairs can be put back in service with only two hours downtime.
Conveyor belts often suffer from rips and tears due to impact and mechanical damage. If these rips and tears are left unchecked they will inevitably lead to the loss of cover of the belt. The conventional repair method of hot vulcanizing is time consuming and expensive, especially when accessibility to the repair area is difficult.Belzona Solution:
Belzona 2000 Series Elastomers provide cost-effective, rapid repair of problem areas, thus reducing downtime and out of service costs. Working procedures and product options can be obtained from your local Belzona Technical Consultant.Worn Areas
- Restore frayed surfaces to "like new" condition.
- Restore worn surface layers of belting.
- Replace damaged ply fabric by incorporating Belzona Reinforcement Tape.
- Restore damaged layers of reinforcement.
The surface or cover of conveyor belts can often become worn and frayed due to abrasion. This exposes the reinforcement layer within the belt, which, if left will absorb moisture and lead to the complete delaminating of the top cover of the conveyor belt. This would in turn necessitate the complete renewal of the belt.Belzona Solution:
The Belzona 2000 Series Elastomers consists of flexible fluid grade materials, which have the ability to resurface these worn areas on-site and in-situ, in a fraction of the time that it would take to make a conventional repair.Joints and Splicing
- Join belt ends together without clips or hot vulcanizing to create endless belt.
- Most belt types can be joined using a cold-curing process without the need for specialized equipment.
- Solid woven belts can be finger spliced.
- Repair damaged areas and delaminated fingers.
- Replace damaged or lost filler strips.
The ends of conveyor belts are normally joined together using a hot vulcanizing process or by the use of metallic clips. Hot vulcanizing is an established process, but is very time consuming and often very expensive. Metallic clips on the other hand provide a good emergency system, but if damaged by corrosion or impact, the clips can cause extensive damage to the belts and conveyor rollers.Belzona Solution:
Belzona 2000 Series Elastomers have very high tensile strength compared to original belt substrates and therefore can be used to successfully join and splice conveyor belts or rebound filler strips in vulcanized joints. Working procedures for this type of repair as well as product options can be obtained from your local Belzona Technical Consultant.Fastener Sealing And Protection
- Protect clips from mechanical damage.
- Protect clips from corrosion attacks.
- Seal clip joints to prevent spillage and contamination.
Clip joints are often used to join conveyor belt ends in an emergency or as a temporary measure. However, metallic lips are subject to damage from corrosion, impact and abrasion. Should a metallic clip become damaged and become entangled with a belt scrapper for instance, then damage to the conveying system and belt can be extensive.Belzona Solution:
Belzona 2000 Series Elastomers are used to seal metallic clips and thus protect them from corrosion and mechanical damage extending the life of clip and also the life of the conveyor belt.Repairing and Bonding Cleats
- Repair ripped or torn rubber cleats in place.
- Modify standard belts in-house to produce flighted belts.
Cleats are used on elevated conveyor belts in order to prevent product from rolling back down the belt. However, they are subject to a wide range of damage including impact, abrasion and disbandment from the belt. In addition to this, new-cleated belts are extremely expensive. Belzona Solution:
Belzona 2000 Series Elastomers can not only repair and rebind existing cleats; they can be used to bond new homemade cleats into position, thus giving the customer the ability to convert a flat belt into an elevator belt. Working procedures for this repair as well as product options can be obtained from your local Belzona Technical Consultant.Tyre Retreating materials
Cold Bonding Adhesive SystemsSTR 2100 Cold Bonding Adhesive
- Procured Tread Rubber
- Bonding Gum
- Black Vulcanising Solution/Cement
- Tread Rubber
- Cushion Gum
- Under Tread Strips
- Tyre and Tube Patches
- Curing Bags
is a superior two-part contact adhesive for a quick and environmentally friendly cold bonding of rubber to metal and rubber-to-rubber. It also excels in bonding rubber to fabric as with cold splicing of fabric ply conveyor belts and the application of cold repair materials. STR-2100 contains no chlorinated hydrocarbons
.STR 2000 Cold Bonding Adhesive
is a superior two-part contact adhesive for quick and easy cold bonding of rubber to metal and rubber-to-rubber. It also excels in bonding rubber to fabric as with cold application of cold repair materials.STR FG White Cold Bonding Adhesive
is a superior two-part contact adhesive for quick and easy cold bonding of white food grade materials.STR PVC Cold Bonding Adhesive
is a superior two-part contact adhesive for quick and environmentally friendly cold bonding of PVC, plastic and polyurethane, STR PVC contains no chlorinated hydrocarbons.STR Metal Primer
is used in conjunction with Imtech STR adhesive systems to provide optimum bonding of rubber lining and lagging products to steel surfaces. It is recommended that the metal primer be applied to the steel substrate immediately after the metal cleaning or grit blasting process. When blasted parts are to be left for a few days prior to lining or lagging, STR Metal Primer will protect the steel surface from oxidation when stored in a suitable environment.STR Sealant
is a unique non-sag adhesive formulated specially to meet high-performance industrial requirements. It is used to seal the joints against material fines and moisture when applying rubber lining and lagging. STR Sealant has excellent adhesion values to steel and rubber in addition to outstanding wear and abrasion resistant properties.Perma-Fix
is an automatic-mixing two-part urethane that will repair, bond and seal virtually any surface. It is ideal for conveyor belt repair as well as repair work on other types of Elastomers including rubber lining, urethane linings, pulley lagging, pump liners and tyres.